Encyclopedia 20th architecture

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Keywords: graphite felt, wet forming, integral felt, single crystal furnace, crystal growing furnace, insulation material, Rayon-based graphite felt, manufacturer Wet-molded felt is a material formed by compounding carbon fiber and resin through a wet process, which has the following significant advantages: I. Main performance advantages Corrosion resistance The surface of wet-molded felt forms a uniform resin coating, which can effectively resist the erosion of corrosive media such as acids, alkalis, and salts, and is suitable for special environments such as chemical industry and ocean. crystal growing furnace-graphite felt insulation barrel-1 crystal growing furnace-graphite felt insulation barrel High temperature resistance The high temperature resistant resin system is adopted, and the working temperature range is wide, which can meet the needs of aerospace, high temperature equipment and other fields. Insulation and sound insulation effect The porous structure design reduces heat conduction, and the material itself blocks sound propagation, which is suitable for building sound insulation and insulation systems. Lightweight Compared with traditional composite materials, wet-molded felt has a lower density (80-100kg/m³ for dry method and 100-130kg/m³ for wet method), which reduces the structural load. II. Process and performance optimization Dimensional stability The wet process ensures uniform fiber distribution, high product dimensional stability, and reduces deformation caused by environmental changes. Surface flatness The surface finish is improved through the stitching process, which is convenient for subsequent processing and decoration, especially suitable for scenes with high surface quality requirements such as kitchenware and building templates. Customizability The resin formula and fiber content can be adjusted to meet different performance requirements, such as enhancing acid and alkali resistance or high temperature resistance. Wet-molded graphite felt is a composite material prepared by wet impregnation. Its advantages and disadvantages are as follows: 1. Advantages Strong corrosion resistance During the wet molding process, graphite fibers are combined with the matrix material through chemical bonding to form a dense microstructure, which significantly improves corrosion resistance and is suitable for corrosive environments such as chemical and environmental protection. Flexible process Graphite felts with different properties can be customized by adjusting the wet impregnation liquid formula and process parameters to meet diverse needs. Low equipment investment Compared with dry molding, wet equipment is simple, suitable for small and medium-sized production, and reduces initial investment costs. 2. Disadvantages High cost Wet production requires the use of chemical solvents and special equipment, and the subsequent processing is complicated, resulting in an overall cost higher than the dry process. Long drying time It takes a long time to dry, usually several days to a week, which affects production efficiency. Low product purity Impurities may be introduced during the wet impregnation process, and the surface treatment process may affect the density of the felt layer, resulting in a purity slightly inferior to that of dry products. Size limitation Due to the limitations of equipment volume and operating space, wet molding is difficult to produce oversized graphite felt.

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What is “3D carbon fiber composite” What is “4D carbon fiber composite” or “5D carbon fiber composite“? Based on the existing information, the basic definition and characteristics of carbon fiber composites are as follows: Basic definition of carbon fiber composites Carbon fiber composites are high-performance materials composed of carbon fiber and matrix materials such as resin, metal or ceramic, in which carbon fiber is used as a reinforcing phase, and the content is usually more than 90%. Carbon fiber itself has the characteristics of high strength, low density, and high temperature resistance. After being compounded with matrix materials, it can form a structural material with both lightweight and high performance. 2. Understanding of the “D” dimension There is currently no unified standard for the definition of the “D” dimension in the scientific field, and there are different explanations in different research directions: 3D carbon fiber composites Some materials understand “3D” as a three-dimensional structural design, which means optimizing the mechanical properties of materials in three-dimensional space by optimizing the weaving method of carbon fiber tows or the distribution of matrix materials. For example, by improving the 3D printing process, carbon fiber composites can have a more uniform mechanical distribution and higher impact resistance. 4D/5D carbon fiber composite materials In these two types of materials, D represents the fiber direction! Rather than the three-dimensional spatial structure. For example, 4D carbon fiber composites form 4 directions by adding a fiber direction on the plane direction, so we call it 4D carbon fiber composites; 5D carbon fiber composites form 5 directions by adding 2 fiber directions on the plane direction, so we call it 5D carbon fiber composites;