Resin copper

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Resin impregnated graphite is a mechanical graphite material that uses synthetic resin as an impregnant to fill the surface and internal pores of graphite, and then carbonized the resin through heat treatment. Its core feature is that the graphite particles or sheets are combined with the matrix material through the bonding effect of the resin, thereby improving the mechanical properties and durability of the material. The following is a comprehensive introduction to resin graphite: Basic definition and structure of Resin impregnated graphite: Composition of Resin impregnated graphite: resin,copper,antimony,impregnated,mechanical,seal,bearings,carbon,graphite,material,manufacturer,factory,China(s) resin,copper,antimony, impregnated, mechanical, seal, bearings, carbon, graphite, material, manufacturer,factory, China(s) It is composed of graphite (carbon material) and resin (such as phenolic resin, epoxy resin, etc.). Graphite provides electrical conductivity, thermal conductivity and other properties, while the resin is responsible for bonding and strengthening the structure. Structural characteristics: Depending on the application requirements, resin graphite can present block, flake or fibrous structures, and the specific form depends on the production process and formula. Resin impregnated graphite is a composite material prepared by chemical impregnation and heat treatment. Its core feature is that the surface and internal pores of graphite are filled with synthetic resin, and then the resin is solidified by heat treatment, thereby improving the mechanical strength and corrosion resistance of graphite. The following is a detailed analysis: Process flow: Impregnation treatment: The graphite material is immersed in a solution containing synthetic resin, and the resin penetrates into the pores of the graphite. Heat treatment: The impregnated sample is treated with high temperature (usually 150-250℃) to completely carbonized the resin and form a dense structure. Performance characteristics of resin impregnated graphite: Improved mechanical properties: A dense structure can be formed through the impregnation process to further improve the mechanical properties. After impregnation, the hardness, impact resistance and wear resistance of the graphite are significantly improved, and the mechanical strength can be increased by 2-3 times. Enhanced corrosion resistance: resin,copper,antimony,impregnated,mechanical,seal,bearings,carbon,graphite,material,manufacturer,factory,China (5) resin,copper,antimony,impregnated,mechanical,seal, bearings,carbon,graphite,material,manufacturer,factory, China (5) It has excellent tolerance to corrosive media such as acids and alkalis, can work stably in a high temperature environment of 350℃-400℃, and has better corrosion resistance than natural graphite.

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Copper impregnated graphite is a new type of mechanical graphite material prepared by impregnating molten copper alloy into the pores of graphite using carbon graphite as the matrix material through vacuum pressure impregnation. Copper impregnated graphite has excellent electrical conductivity. At the same time, copper elements can also improve its strength and hardness, enhance its wear resistance and corrosion resistance. Therefore, Copper impregnated graphite is widely used in mechanical seals, thermal management, electronic equipment, machinery manufacturing and other fields. Material composition and production process of Copper impregnated graphite: Carbon graphite is used as the matrix material, and copper alloy is impregnated by vacuum pressure. resin,copper,antimony,impregnated,mechanical,seal,bearings,carbon,graphite,material,manufacturer,factory,China (6) resin,copper,antimony,impregnated, mechanical, seal, bearings, carbon,graphite,material,manufacturer, factory, China (6) The high hardness, good lubricity and chemical stability of carbon graphite are used as the matrix. The high melting point of copper alloy: 2800℃, ductility, high thermal conductivity and corrosion resistance are used to form a continuous, stable and high mechanical strength mechanical sealing material. Copper impregnated graphite production process: The preparation of Copper impregnated graphite usually adopts vacuum pressure impregnation method. The high-purity carbon graphite matrix is prepared by cold pressing carbonization process to ensure that the matrix has an open pore structure to accommodate copper alloy impregnation. In a vacuum environment, the molten copper alloy is impregnated into the carbon graphite matrix by pressure, so that the copper alloy fully penetrates into the pores of the matrix to form a uniformly distributed, continuous, stable, and high mechanical strength copper graphite material. Performance characteristics of Copper impregnated graphite materials: Improved mechanical properties: Enhanced hardness: The mechanical strength is increased by more than 3 times after copper impregnation, and the hardness is significantly improved, which is suitable for high wear-resistant scenes; Compressive strength: Due to the supporting role of the copper alloy, the compressive performance of the mechanical graphite material is greatly enhanced. Optimized physical properties: Thermal conductivity and electrical conductivity: The thermal conductivity is close to that of metal (exceeding steel, iron, etc.), and the electrical conductivity is 100 times higher than that of non-metal; Thermal expansion coefficient: Only 1/30 of that of copper, the deformation is small when the temperature changes, and the thermal shock resistance is excellent; Reduced density: The density is only 1/5 of that of copper, which reduces weight and reduces processing energy consumption. Chemical and corrosion resistance: Corrosion resistance: The chemical properties are stable at room temperature, resistant to acid and alkali corrosion, and suitable for harsh environments such as chemical and petroleum industries; Anti-oxidation: The copper layer is not easily oxidized at room temperature, which prolongs its service life. Improved processing performance: Processability: It can be machined by turning, grinding and other mechanical processing, and parts with complex shapes can also achieve high precision; Advantages of discharge machining: Graphite has fast conductivity (2-3 times faster than copper), is suitable for EDM, and has no burrs and is easy to polish.

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