Round billet taper

Description MDC-K400 Square and Round Billet Taper Measuring Instrument The product description The square, rectangular and round billet taper measuring instrument adopts high-precision displacement sensor as the measuring element, which has high precision and good repeatability. The measuring trolley ensures that the measuring sensor is in the correct position. The round copper tube taper measuring instrument ensures that the sensor is located at the diameter of the measuring section circle. Due to the characteristics of the round copper tube, one measurement action can measure multiple physical quantities on the copper tube section. The square billet taper measuring instrument can arrange measuring points in four directions and can measure straight or curved surfaces respectively, while the rectangular billet taper measuring instrument needs to install six measuring points to measure the taper of multiple faces at the same time. The product features 1. Use a high-precision vector displacement sensor 2. Battery powered, compact and flexible, easy to carry and use, strong anti-interference ability 3. Use wireless communication function and CRC check technology to ensure no error code and accurate signal transmission 4. SPI all-digital interface, programmable 16-bit A/D converter, with program-controlled digital filtering and program-controlled lossless amplifier inside, fully meeting the measurement requirements 5. High-power rechargeable battery, long standby time, suitable for on-site use of mobile operations 6. The measuring body and the display instrument are connected by wireless WIFI communication, which is easy to use The performance and index 1. Measurable copper pipe length is more than or equal to 1200mm, the measurement range of straight surface and arc surface displacement is 0-10mm, and the measurement cavity size can be customized according to user needs

Description Mould Oscillation and Deflection Detection Instrument Overview The mold is a device that shapes the cast product in continuous steel casting, and it is also the core equipment and key technology of continuous casting machine. The main function of the mould oscillation deflection detection instrument is to detect the the mould oscillation table’s oscillation frequency, amplitude, deflection rate, phase, oscillation trajectory curve, etc. Through the detection and adjustment of the detection instrument, the mold moves along the outer arc of the continuous casting machine according to the given amplitude, frequency and waveform deflection characteristics. The actual oscillation parameters of the mold oscillation table during the operation and production process and the process parameters of the cast products cannot be effectively known without the data detection of the mold deflection detection instrument, so that the operator cannot adjust the mould’s production process parameters in real time according to the real-time situation of the on-site production. The continuous casting mold deflection detection instrument independently developed by our company is suitable for various molds such as slab, square billet, round billet and shaped billet. The system obtains the process parameters such as actual oscillation holographic parameters and negative slip amount of the oscillation table by effectively detecting the movement of the mold. The technicians can formulate the control strategy of the mould according to these actual parameters, and improve the output and quality of the product within a safe and reliable range. The structure of the instrument Continuous casting mold oscillation and deflection detection instrument is mainly composed of sensor system, sensor signal conditioning circuit, power supply circuit, synchronous data acquisition module, communication cable, and software data analysis system.

Description ZSQ-T100 Online Surface Quality Inspection System for Casting Billet (Eddy Current) The principle of the system The ZSQ-T100 online surface quality inspection system for casting billet adopts the principle of eddy current non-destructive testing. According to the section of the continuous casting machine and the shape of the casting billet, the eddy current sensors of different structures can be used to realize the non-contact surface defect detection on the surface of the billet, and draws the surface defect graph of the billet in real time according to the detection results. The composition of the system Detection frame: The detection frame is used to support the central detection sensor. The height of the detection frame can be adjusted automatically by the motor, so that the central detection sensor is aligned with the casting billet to be inspected. Front and rear vertical nip roll device: The front and rear vertical nip rolls are used to make the inspected billet pass through the central detection head at an even and stable speed. The pressure roller is double pushed by the cylinder and the spring. Central testing host: The central testing host is placed on the testing table. It has a four-sided control disc that scans the surface of each casting billet. Descaling device: It is used to remove the oxide scale on the surface of the casting billet and eliminate the influence of noise on the eddy current flaw detection. System console: used to control the equipment and the entire testing process, control the mechanical actions of each unit and adjust the instrument parameters. It can realize automatic flaw detection online detection. Sensors: Slabs generally use eddy current sensor arrays to test the surface quality of the casting billet. Square billets, round billets and shaped billets generally use through-type eddy current probes to test the surface quality of the casting billets.